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WRS Hose & Fittings

DRY BREAK COUPLERS & ADAPTERS

hose and fittings











    



Dry
Disconnects
And Breakaways

Hose Coupling Safety

Material Thread No of Handles / Type   Todo Part Number Manntek Part Number
Size Type
Aluminium 1" BSP 0   4942A-1107 T103A1101B
NPT 0   7451A-1107 T104A1101
11/4" BSP 0   4992A-1107 T105A1101B
NPT 0   7452A-1107 T106A1101
316L Stainless Steel 1" BSP 0   4942A-4407 T103A4401A
NPT 0   7451A-4407 T104A4401
11/4" BSP 0   4992A-4407 T105A4401A
NPT 0   7452A-4407 T106A4401
Al Protection Cap N/A N/A N/A      
Aluminium 1" BSP 0   7100-1407 S103A1101B
NPT 0   7455-1407 S104A1101
11/4" BSP 0   7125-1407 S105A1101B
NPT 0   7456-1407 S106A1101
316L Stainless Steel 1" BSP 0   7100-4407 S103A4401A
NPT 0   7455-4407 S104A4401
11/4" BSP 0   7125-4407 S105A4401A
NPT 0   7456-4407 S106A4401
Al Protection Plug N/A N/A N/A      
Aluminium 11/2" BSP 1   5001-1107 T207A1101B
NPT 1   7466-1107 T208A1101
2" BSP 1   5002-1107 T210A1101B
NPT 1   7467-1107 T211A1101
316L Stainless Steel 11/2" BSP 1   5001A-4407 T207A4401A
NPT 1   7466A-4407 T208A4401
2" BSP 1   5002E-4407 T210A4401A
NPT 1   7467E-4407 T211A4401
Al Protection Cap N/A N/A N/A      
Aluminium 11/2" BSP 1   5005A-1407 S207A1101B
NPT 1   7468A-1407 S208A1101
2" BSP 1   5006A-1407 S210A1101B
NPT 1   7469A-1407 S211A1101
316L Stainless Steel 11/2" BSP 1   9150G-4407 S207A4401A
NPT 1   9151G-4407 S208A4401
2" BSP 1   9200G-4407 S210A4401A
NPT 1   9201G-4407 S211A4401
Al Protection Plug N/A N/A N/A      
Aluminium 11/2" 11/2"  2      
2" 2      
2" 11/2"  2      
2" 2      
316L Stainless Steel 11/2" 11/2"  2      
2" 2      
2" 11/2"  2      
2" 2      
Al Protection Plug N/A N/A N/A      
Aluminium 21/2" BSP 2   5331C-1107 T312D1101B
NPT 2   7470C-1107 T313D1101
3" BSP 2   5431C-1107 T314D1101B
NPT 2   7471C-1107 T315D1101
316L Stainless Steel 21/2" BSP 2   5331X-4407 T312B4401A
NPT 2   7470X-4407 T313B4401
3" BSP 2   5431X-4407 T314B4401A
NPT 2   7471X-4407 T315B4401
Al Protection Cap N/A N/A N/A      
Aluminium 21/2" BSP 2   5332G-1307 S312B1101B
NPT 2   7472G-1307 S313B1101
3" BSP 2   5432G-1307 S314B1101B
NPT 2   7473G-1307 S315B1101
316L Stainless Steel 21/2" BSP 2   9250G-4407 S312B4401A
NPT 2   9251G-4407 S313B4401
3" BSP 2   9260G-4407 S314B4401A
NPT 2   9261G-4407 S315B4401
Al Protection Plug N/A N/A N/A      
Aluminium 3" BSP 2   5531C-1107 T414D1101B
NPT 2   7474C-1107 T415D1101
316L Stainless Steel 3" BSP 2   5531X-4407 T414B4401A
NPT 2   7474X-4407 T415B4401
Al Protection Cap N/A N/A N/A      
Aluminium 3" BSP 2   5532F-1307 S414B1101B
NPT 2   7475F-1307 S415B1101
316L Stainless Steel 3" BSP 2   9300F-4407 S414B4401A
NPT 2   9301F-4407 S415B4401
Al Protection Plug N/A N/A N/A      
Aluminium 4" BSP 2   5631-1107 T516A1101B
NPT 2   7476-1107 T517A1101
316L Stainless Steel 4" BSP 2   5830A-4407 T516B4401A
NPT 2   7480A-4407 T517B4401
Al Protection Cap N/A N/A N/A      
Aluminium 4" BSP 2   5632H-1307 S516B1101B
NPT 2   7477H-1307 S517B1101
316L Stainless Steel 4" BSP 2   9400-4407 S516B4401A
NPT 2   9401-4407 S517B4401
Al Protection Plug N/A N/A N/A      
Aluminium 4" BSP Wheel      
NPT Wheel      
316L Stainless Steel 4" BSP Wheel      
NPT Wheel      
Al Protection Plug N/A N/A Wheel      
Seal Material  Code
VITON,FKM 01
Nitrile, NBR 02
Teflon, PTFE 03
Neoprene, CR 04
EPDM 05
Kalrez, FFKM 06
Butyl, IIR 07
PTFE Encapsulated Viton 08
Vulcollan, EU 09
Therban/Zetpol, HNBR 10
VITON GF, FKM (Hi fluor) 11
Chemraz 12
Silastic, MFQ 13
PTFE Encapsulated EPDM 14
PFA Encapsulated SILICONE 15
FEP Encapsulated SILICONE 16
FDA VITON 17
FDA EPDM 18

 

 

 

 

Use Dixon couplings, retention devices and accessory products only for their intended service.
All recommendations of the Hose Manufacturer, and the Coupling Manufacturer, must be employed with regards to Size, Temperature, Application, Media, and Pressure when selecting the components for a hose assembly.
All finished hose assemblies should be tested in accordance with the Rubber Manufacturers Association recommendations.
All hose assemblies should be thoroughly inspected prior to each use to ensure they are undamaged, and properly coupled.
Use safety clips on couplings, and King Safety Cables on assemblies where required by the manufacturer, as well as State and Federal regulations. (OSHA regulations may be viewed in full on the OSHA website, www.osha.gov.)
Under no circumstances should the assembly working pressure or working temperature exceed the working pressure or working temperature of the lowest rated component (coupling, clamp, ferrule, or hose).
Call Dixon (800.355.1991) for advice on couplings, retention devices, and accessories for your application.
Features & Benefits
DRY BREAKDry disconnect couplings are designed for the quick and spill free connection and disconnection of hoses and pipelines when transferring expensive hazardous product that is costly to clean up, reprocess or dispose of. Dry disconnects are used by producers of ink, adhesives, fatty acids, pharmaceuticals, liquid soaps, petroleum, chemicals, agricultural and a wide variety of common caustic and specialty acids.
easy to handle - push and turn - free flow, turn and pull - closed
time saving - no need to drain hoses or pipe systems
economical - no loss or spillage of liquids at connection or disconnection
safety - the valve cannot be opened until the unit is coupled
environment friendly - accidental spillage eliminated when properly used
safe and reliable - due to rugged construction
product life - uncomplicated design and high quality materials ensures long product life
selectivity - To avoid product contamination caused by connecting a coupler to the wrong adapter, selective versions of the adapters are available. Contact the factory for further information.
produced according to NATO standard STANAG 3756 and ATOFINA SGM 2049.TUY.C.
compatible with Mann-Tek, Avery Hardoll and Todo-matic� and any other product produced according to NATO standard
STANAG 3756


Working Pressure -
aluminum: 300 PSI up to 4"
brass/ gunmetal *: 300 PSI up to 4"
stainless steel: 360 PSI

 

* produced to U.S. government bronze specification G
Optional seals:
EPDM
NBR - nitrile
Kalrez�
Chemraz�
Perlas

How It Works


Open
Push and turn it's coupled - full flow


Closed
Turn and pull it's released - no spillage



 

 

 

 

Dry Disconnects

female NPT x coupler - aluminum
�" and 1" design

 Coupler - Hose Unit
coupler has built-in swivel
stainless steel ball bearings
shaft journal is stainless steel embedded in PTFE to eliminate seizure
riveted piston pin to minimize the risk for failure under extreme pressure conditions
the protective ring is a specially formulated, weather resistant and electrically conductive rubber compound
stainless steel couplers: rollers are Hastelloy C276 on the stainless steel shaft
aluminum and brass couplers: rollers are aluminum-bronze on the stainless steel shaft
for information on repair kits visit us on-line at www.dixonvalve.com

dry quick disconnect couplers x female NPT with Vitonseals

female NPT x coupler - brass
1�" and 2" design

 Female
NPT

Body
Size

316
Stainless Steel

Aluminum

Brass / Gunmetal *

�"

56 mm

DDC075SS

DDC075AL

DDC075BR

1"

56 mm

DDC100SS

DDC100AL

DDC100BR

 

female NPT x coupler - stainless steel
3" design

 1�"

70 mm

DDC150SS

DDC150AL

DDC150BR

2"

70 mm

DDC200SS

DDC200AL

DDC200BR

3"

105 mm

DDC300SS105

DDC300AL105

DDC300GM105

3"

119 mm

DDC300SS

DDC300AL

DDC300GM

4"

164 mm

DDC400SS

DDC400AL

DDC400GM

6"

238 mm

DDC600SS

DDC600AL

---

* produced to U.S. government bronze specification G

 

female NPT x coupler - aluminum 4" design

 

female NPT x coupler - aluminum
6" design

  

 


 

Dust Plugs for Couplers

DRY BREAK COUPLERS
composite plug

Composite (Polyeten PE-HD 300) plugs provide good protection against corrosion and withstands hot and cold environments


Size

Body Size

Polyeten PE-HD 300

�" and 1"

56 mm

DDDP075

1�" and 2"

70 mm

DDDP150

3"

105 mm

DDDP300105

3"

119 mm

DDDP300

4"

164 mm

DDDP400

6"

238 mm

DDDP600 1

1 6" dust plug is aluminum

 

 

Dry Disconnects
Tank Unit

 

adapter is usually installed on the tank or manifold
conical valve seat reduces the risk for "piston blow out"
PTFE bearings between the piston shaft and the piston guide eliminate the risk for seizure
for information on repair kits visit us on-line at www.dixonvalve.com

Construction:
aluminum adapter - aluminum poppet, stainless steel internal parts
stainless steel adapter - stainless steel poppet, stainless steel internal parts
brass / gunmetal * adapter - brass poppet, brass and stainless steel internal parts
* produced to U.S. government bronze specification G

dry quick disconnect adapters x female NPT with Viton� seals

Female
NPT

Body
Size

316
Stainless Steel

Aluminum

Brass / Gunmetal *

�"

56 mm

DDA075SS

DDA075AL

DDA075BR

1"

56 mm

DDA100SS

DDA100AL

DDA100BR

1�"

70 mm

DDA150SS

DDA150AL

DDA150BR

2"

70 mm

DDA200SS

DDA200AL

DDA200BR

3"

105 mm

DDA200SS

DDA300AL105

DDA300GM105

3"

119 mm

DDA300SS

DDA300AL

DDA300GM

4"

164 mm

DDA400SS

DDA400AL

DDA400GM

6"

238 mm

DDA600SS

DDA600AL

---

* produced to U.S. government bronze specification G

dry quick disconnect adapters x 150# ASA flange with Viton� seals

150#
ASA

Body
Size

316
Stainless Steel

Aluminum

Brass / Gunmetal *

�"

56 mm

DDA075SSFL

---

---

1"

56 mm

DDA100SSFL

DDA100ALFL

DDA100BRFL

1�"

70 mm

DDA150SSFL

DDA150ALFL

DDA150BRFL

2"

70 mm

DDA200SSFL

DDA200ALFL

DDA200BRFL

3"

105 mm

DDA300SS105FL

DDA300AL105FL

DDA300GM105FL

3"

119 mm

DDA300SSFL

DDA300ALFL

DDA300GMFL

4"

164 mm

DDA400SSFL

DDA400ALFL

DDA400GMFL

6"

238 mm

DDA600SSFL

DDA600ALFL

---

* produced to U.S. government bronze specification G

 

dry quick disconnect adapters x TTMA flange with Viton� seals

TTMA

Body Size

Aluminum

3"

105 mm

DDA300AL105TTMA

3"

119 mm

DDA300AL119TTMA

4"

164 mm

DDA400AL164TTMA

Dust Caps for Adapters

Composite (Polyeten PE-HD 300) caps provide good protection against corrosion and withstands hot and cold environments

dust caps for adapters

Size

Body Size

Polyeten
PE-HD 300

Rubber

�" and 1"

56 mm

DDDC075

---

1�" and 2"

70 mm

DDDC150

DGDC200

3"

105 mm

DDDC300105

DGDC300

3"

119 mm

DDDC300

---

4"

164 mm

DDDC400

---

6"

238 mm

DDDC600 1

---

1 6" dust cap is aluminum

 

 

adapter x female NPT - DDA100BR

 

rubber cap

 

composite cap

 

 

 

 

 

 



 

 

 

 


Dry Aviation Couplings
Hose Unit
Dry aviation couplings are designed for use in aviation refueling systems. Manufactured to accept the international standard
2�" point bayonet, hose end refueling nozzles according to: ISO45 / MS24484 / STANAG 3105 / British Aerospace Spec. 2C14.
They are not configured for under-wing refueling.

 


Technical Information:
body: high strength aluminum
coupling ring: gunmetal
bayonet flange and inner parts: stainless steel, aluminum
all wetted parts are aluminum and stainless steel
150 PSI working pressure
stainless steel ball bearings
gunmetal (produced to U.S. government bronze specification G) coupling ring minimizes the risk of seizure
stainless steel shaft journal embedded in PTFE eliminates seizure
PTFE bearings between the driving plate and the piston guide eliminate the risk of seizure
riveted piston pin minimizes the risk of failure under extreme pressure conditions
the protective ring is a specially formulated, weather resistant and electrically conductive rubber compound


aviation couplers x female NPT with Viton� seals

Female NPT

Body Size

Aluminum

2�"

ISO 45

DAC250AL

3"

ISO 45

DAC300AL

aviation couplers x female BSP with Viton� seals

Female NPT

Body Size

Aluminum

2�"

ISO 45

DAC250ALBSP

3"

ISO 45

DAC300ALBSP

 

female NPT x coupler - DAC250AL

  

Sight Flow Indicators

filter / screen can be inspected through the sight glass
filter / screen is easily removed if cleaning is required
screen is 100 mesh

aviation sight flow indicator with filter / screen

Female Thread

Male Thread

Aluminum

2�" NPT

2�" BSP

ASFI25T25B

3" NPT

3" BSP

ASFI30T30B

2�" NPT

2�" NPT

ASFI25T25T

3" NPT

3" NPT

ASFI30T30T

 

sight flow indicator - ASFI25T25B

 

Dust Plug for Couplers

Composite (Polyeten PE-HD 300) plug provides good protection against corrosion and withstands hot and cold environments.

composite dust plug for couplers

Size

Body Size

Polyeten PE-HD 300

2�"

ISO 45

DADP250

 

 

composite plug

  

Dry Aviation Couplings
Adapter - Tank Unit

Dry aviation couplings are designed for use in aviation refueling systems. Manufactured to accept the international standard
2�" point bayonet, hose end refueling nozzles according to: ISO45 / MS24484 / STANAG 3105 / British Aerospace Spec. 2C14.
They are not configured for under-wing refueling.


the risk of "piston blow out" when extreme pressure is used

Technical Information:
body: high strength aluminum
bayonet flange and inner parts: stainless steel, aluminum
all wetted parts are aluminum and stainless steel
coupling ring: gunmetal
150 PSI working pressure at ambient temperature (70�F)
gunmetal coupling ring minimizes the risk of seizure
PTFE bearings between the piston shaft and the piston guide eliminate the risk of seizure
conical valve seat eliminates

aviation adapters x female NPT with Viton� seals

Female NPT

Body Size

Aluminum

2�"

ISO 45

DAA250AL

3"

ISO 45

 

adapter x female NPT - DAA250AL

 DAA300AL

aviation adapters x 150# ASA flange with Viton� seals

Female BSP

Body Size

Aluminum

2�"

ISO 45

DAA250ALFL

3"

ISO 45

DAA300ALFL

 

 

adapter x 150# ASA flange - DAA250ALFL

  

 


Dust Cap for Adapter
Composite (Polyeten PE-HD 300) cap provides good protection against corrosion and withstands hot and cold environments

composite dust caps for adapters

Size

Body Size

Aluminum

2�"

ISO 45

DADC250

 

 

composite cap

  



Dry Gas Couplings
Hose Unit

Dry gas couplings are designed for safe loading and discharge of bulk delivery trucks and rail cars. They are quick and easy to connect and can be connected to a tank unit with pressures up to 225 PSI. If the pressure is higher you can equip the couplings with a pressure relief valve. The easy to connect pressure relief valve dissipates trapped fluid pressure into the hose coupler without spillage. The primary application of dry gas couplings is in the handling of LPG - Propane and Butane.



Technical Information:
stainless steel and brass / gunmetal (produced to U.S. government bronze specification G)
Viton� seals
female NPT and ASA flanges
360 PSI working pressure at ambient
temperature (70�F)
safe handling of LPG
easy to use and saves time
reliable and easy to maintain
can be coupled against higher pressure
minimizes the risk of cold burns
minimizes spillage and product loss
minimizes health risks
keeps the environment free of hazardous vapors and liquids

dry gas couplers x female NPT with Viton� seals

Female NPT

Body Size

Stainless Steel

1"

56 mm

DGC100SS

2"

71 mm

DGC200SS

3"

119 mm

DGC300SS

coupler x female NPT DGC200SS

 

 

 

 

 


Dust Plugs for Couplers

Composite (Polyeten PE-HD 300) plugs provide good protection against corrosion and withstand hot and cold environments

composite dust plugs for couplers

Size

Body Size

Polyeten PE-HD 300

1"

56 mm

DGDP100

2"

71 mm

DGDP200

3"

119 mm

 

composite plug

 DGDP300

 

 

Dry Gas Couplings
Tank Unit

 

Dry gas couplings are designed for safe loading and discharge of bulk delivery trucks and rail cars. They are quick and easy to connect and can be connected to a tank unit with pressures up to 225 PSI. If the pressure is higher you can equip the couplings with a pressure relief valve. The easy to connect pressure relief valve dissipates trapped fluid pressure into the hose coupler without spillage. The primary application of dry gas couplings is in the handling of LPG - Propane and Butane.


safe handling of LPG
easy to use and saves time
reliable and easy to maintain
can be coupled to a tank unit with pressures up to 225 PSI
minimizes the risk of cold burns
minimizes spillage and product loss
Technical Information:
stainless steel and brass / gunmetal (produced to U.S. government bronze specification G)
Viton� seals
female NPT, female ACME thread and ASA flanges
360 PSI working pressure


minimizes health risks
keeps the environment free of hazardous vapors and liquids

 

dry gas adapters x female NPT with Viton� seals

Female NPT

Body Size

Stainless Steel

1"

56 mm

DGA100SS

2"

71 mm

DGA200SS

3"

119 mm

DGA300SS


 


dry gas adapters x female ACME thread with Viton� seals

 

adapter x female NPT - DGA200SS

 

Female ACME

Body Size

Stainless Steel

1�"

56 mm

DGA100SS175

3�"

71 mm

DGA200SS325


 

 


dry gas adapters x 150# ASA flange with Viton� seals

150# ASA

Body Size

Stainless Steel

1"

56 mm

DGA100SSFL

2"

71 mm

DGA200SSFL

3"

119 mm

 

adapter x 150# ASA flange - DGA200SSFL

 DGA300SSFL


 

 

 


Dust Caps

dust caps for adapters

Size

Body Size

Stainless Steel

Rubber

1"

56 mm

DGDC100

----

2"

71 mm

----

DGDC200

3"

119 mm

----

DGDC300

 

rubber cap

 


 

Dry Disconnect Couplings
Flow Rate
Media: Water Temp: 60� F

 

 

 

 

Spillage on Disconnection

The test was made by coupling and uncoupling 10 times under pressures between one (1) and ten (10) bars. The result we got is a total spillage over 10 coupling cycles and an average spillage on each coupling cycle. The test was carried out with water under ambient temperature.

Size

Socket diameter

Total spill 10 cycles

Average spill 1 cycle

1" � DN 25

56 mm

1 ml

0,1 ml

2" � DN 50

70 mm

3 ml

0,3 ml

2�" � DN 65

105 mm

8 ml

0,8 ml

3" � DN 80

119 mm

10 ml

1,0 ml

4" � DN 100

164 mm

35 ml

3,5 ml

 

Options for Hose and Tank Units
Electronic Sensors
Electronic Sensors detect the position of the driving plate inside of the hose unit.
No modification on the tank is required. This makes it possible to identify if the hose unit is connected to a tank unit and if they are in an open position.

 

 

 

 

 

 

 

 

Dry Disconnect Couplings
Options for Hose and Tank Units

Locking Devices

Locking Devices
eliminate the unintentional disconnection when

4" Hose unit with locking device

 

2" Hose unit with locking device

 subjected to vibration from transfer pumps

 

 

 

 

 

Selectivity Options

Selectivity versions of Hose and Tank units are available to prevent the accidental mixing of media.
The Tank units are furnished with slots and the Hose unit with pins that interlock upon connection.

Hose Unit

 

Tank Unit

 The number of selectivity options are possible
depending on coupling size

pins

 

Slots

 

 

 

 

 

 

Handle Options
Optional handles are available for 1"-4" Hose couplers. 2" Hose unit shown

 

 

 

Dry Break Cam & Groove Style Dry Disconnect Couplings
Couplers

dry disconnect coupler has automatic closing poppet assembly
heavy duty stainless steel crank and link provide long service life
stainless steel handle allows product exposure to corrosive chemicals or washdown service
strong handle attachment prevents bending of crank assembly
fully interchangeable with Kamvalok (OPW trademark) style fittings
aluminum fittings have stainless steel1 internals
for pressure ratings at other temperatures, contact the factory
Dixon EZ Boss-Lock cam arms standard on all fittings, provide high security from accidental opening due to vibration or snagging
large paddle type cam arms standard on 3" fittings, allow for an easy grip
for information on repair kits visit us on-line at www.dixonvalve.com

Must be used with a DBA style adapter for coupler to operate.
Adapter sold separately.
(see next page)
1 stainless steel corrosion resistance is comparable to 304 stainless steel �
Kalrez� gasket, main seal O-ring and handle O-ring. PTFE seals on cylinder assembly, stuffing box, and seal under poppet screw.


coupler x female NPT

 

Female
NPT

 

Coupler
Size

 

Seal Material

Aluminum

Stainless Steel 1

Dixon #

OPW #

Dixon #

OPW #

1�"

2"

 

Buna

DBC61-150

1711D-AL15/1761

DBC71-150

1771D-SS15

2"

2�"

DBC61-200

1711D-AL20/1761

DBC71-200

1771D-SS20

3"

4"

DBC61-300

1711D-AL30

DBC71-300

1771D-SS30

1�"

2"

 

Viton�

DBC62-150

1712D-AL15/1762

DBC72-150

1772D-SS15

2"

2�"

DBC62-200

1712D-AL20/1762

DBC72-200

1772D-SS20

3"

4"

DBC62-300

1712D-AL30

DBC72-300

1772D-SS30

1�"

2"

PTFE Encap.
Silicone and
Kalrez�

DBC63-150

1763D-AL15

DBC73-150

1773D-SS15

2"

2�"

DBC63-200

1763D-AL20

DBC73-200

1773D-SS20

3"

4"

DBC63-300

1763D-AL30

DBC73-300

1773D-SS30

1�"

2"

 

EPT

DBC64-150

1764D-AL15

DBC74-150

1774D-SS15

2"

2�"

DBC64-200

1764D-AL20

DBC74-200

1774D-SS20

3"

4"

DBC64-300

1764D-AL30

DBC74-300

1774D-SS30

1�"

2"

Kalrez� and
PTFE

----

----

DBC76-150

1776D-SS15

2"

2�"

DBC66-200

766D-AL20

DBC76-200

1776D-SS20

3"

4"

----

----

DBC76-300

1776D-SS30

1�"

2"

PTFE Encap.
Viton� and
Kalrez�

DBC67-150

1777D-AL15

DBC77-150

1777D-SS15

2"

2�"

DBC67-200

1777D-AL20

DBC77-200

1777D-SS20

3"

4"

DBC67-300

1777D-AL30

DBC77-300

1777D-SS30

3"

4"

Viton� B

DBC69-300

1769D-AL30

DBC79-300

1779D-SS30

greaseless coupler x female NPT

Female
NPT

Coupler
Size

Seal Material

Aluminum

 

coupler x female NPT - DBC71-200

 Stainless Steel

1�"

2"

PTFE Encap.

DBC67-150-GL

DBC77-150-GL

2"

2�"

Viton� and

DBC67-200-GL

DBC77-200-GL

3"

4"

Kalrez�

DBC67-300-GL

DBC77-300-GL

coupler x 90� swivel female NPT

 

 

 

Aluminum

 

Female
NPT

Coupler
Size

Seal Material

Dixon #

 

coupler x female NPT - DBC61-300

 OPW #

2"

2�"

Buna

DBS61-200

1711ES-0200

2"

2�"

Viton�

DBS62-200

1712ES-0200

2"

2�"

PTFE Encap. Silicone
and Kalrez�

DBS63-200

----

 

coupler x 90� swivel female NPT - DSB61-200

 Locking Kit for Couplers
prevents unintentional opening of poppet assembly


Description

Aluminum

for use with 1�" and 2" cam and groove couplers

DBCL-200

for use with 3" cam and groove couplers

DBCL-300

Dust Plugs for Couplers

Size

Aluminum

 

dust plug - G200-DP-AL

 Stainless Steel

2"

G200-DP-AL

G200-DP-SS

2�

G250-DP-AL

G250-DP-SS

4"

G400-DP-AL

G400-DP-SS

 

 

locking kit - DBCL200

  

Dry Break Cam & Groove Style Dry Disconnect Couplings
Adapters
Compatible with most cam and groove style dry disconnects, the Bayco dry disconnect helps prevent spillage from normal or accidental disconnects. A spring loaded sealing device is designed to "snap" closed should the valve become disconnected with the poppet open, significantly limiting liquid loss.

two-piece design for easy rebuilding of adapters ������������������������������������������������������������
fully interchangeable with Kamvalok (OPW trademark) style fittings
aluminum fittings have aluminum nose piece and brass piston
for pressure ratings at other temperatures, contact the factory
for information on repair kits visit us on-line at www.dixonvalve.com

adapter x female NPT

 

Female
NPT

 

Adapter
Size

 

Seal
Material

Aluminum

Stainless Steel

Dixon #

OPW #

Dixon #

OPW #

1�"

2"

 

Buna

DBA11-150

1611AN-AL15

DBA71-150

1671AN-SS15

2"

2�"

DBA11-200

1611AN-AL20

DBA71-200

1671AN-SS20

3"

4"

DBA11-300

1611AN-AL30

DBA71-300

1671AN-SS30

1�"

2"

 

Viton�

DBA12-150

1612AN-AL15

DBA72-150

1672AN-SS15

2"

2�"

DBA12-200

1612AN-AL20

DBA72-200

1672AN-SS20

3"

4"

DBA12-300

1612AN-AL30

DBA72-300

1672AN-SS30

1�"

2"

PTFE
Encap.
Silicone

DBA63-150

1613AN-AL15

DBA73-150

1673AN-SS15

2"

2�"

DBA63-200

1613AN-AL20

DBA73-200

1673AN-SS20

3"

4"

DBA63-300

1613AN-AL30

DBA73-300

1673AN-SS30

1�"

2"

 

EPT

DBA64-150

1614AN-AL15

DBA74-150

1674AN-SS15

2"

2�"

DBA64-200

1614AN-AL20

DBA74-200

1674AN-SS20

3"

4"

DBA64-300

1614AN-AL30

DBA74-300

1674AN-SS30

1�"

2"

 

Kalrez�

DBA66-150

1616AN-AL15

DBA76-150

1676AN-SS15

2"

2�"

DBA66-200

1616AN-AL20

DBA76-200

1676AN-SS20

3"

4"

DBA66-300

1616AN-AL30

DBA76-300

1676AN-SS30

1�"

2"

PTFE
Encap.
Viton�

----

----

DBA77-150

1677AN-SS15

2"

2�"

----

----

DBA77-200

1677AN-SS20

3"

4"

----

----

DBA77-300

1677AN-SS30

3"

4"

Viton� B

DBA69-300

1619AN-AL30

----

----

jump size adapter x female NPT

 

 

 

Aluminum

 

Female
NPT

Adapter
Size

Seal
Material

Dixon #

 

adapter x female NPT - DBA71-200

 OPW #

2"

2"

Buna

DBA11-1520

----

2"

2"

Viton�

DBA12-1520

----

 

adapter x 150# ASA flange

 

Female
NPT

 

Adapter
Size

 

Seal
Material

Stainless Steel 1

Dixon #

 

adapter x female NPT - DBA11-300

 OPW #

2"

2"

 

Viton�

DBAF72-1520

1672ANF-SS15

2"

2�"

DBAF72-200

1672ANF-SS20

3"

4"

DBAF72-300

1672ANF-SS30

2"

2"

PTFE
Encap.
Silicone

DBAF73-1520

1673ANF-SS15

2"

2�"

DBAF73-200

 

adapter x flange - DBAF71-200

 1673ANF-SS20

3"

4"

DBAF73-300

1673ANF-SS30

2"

2"

 

EPT

DBAF74-1520

1674ANF-SS15

2"

2�"

DBAF74-200

1674ANF-SS20

3"

4"

DBAF74-300

 

vapor adapter x female NPSM - DBAV73-2030

 1674ANF-SS30

2"

2"

 

Kalrez�

DBAF76-1520

1676ANF-SS15

2"

2�"

DBAF76-200

1676ANF-SS20

3"

4"

DBAF76-300

1676ANF-SS30

vapor adapter x female NPSM

 

Female
NPSM

 

Adapter
Size

 

Seal
Material

Stainless Steel 1

Dixon #

OPW #

3"

2"

PTFE

DBAV73-2030

2173AVN

 

Dust Caps for Adapters

Size

Aluminum

Stainless Steel

2"

G200-DC-AL

G200-DC-SS

2�"

G250-DC-AL

G250-DC-SS

4"

G400-DC-AL

 

dust cap 200-DC-AL

 G400-DC-SS

 

 

 

 

 

 

 

 

 

 

Dry Break Cam & Groove Style Dry Disconnect Couplings

Flow Chart

Dry Break Adapters
DBA Series with Female NPT

 

example part # DBA72-200
component material
seal material
thread size
Dry Break Adapter with all stainless
components, Viton� seals and 2" NPT thread

 

Item

Description

 

1

adapter end

Components

2

poppet

 

3

stem

 

4

pipe end

 

5

spring

Seals

6

poppet O-ring

 

7

body O-ring

Dry Break Cam & Groove Style Dry Disconnect Couplings
DBC series with Female NPT
example part # DBC72-200
component material
seal material
thread size
Dry Break Coupler with all stainless components,
Viton� seals and 2" NPT thread

 

Item

Description

 

1

body

 

2

stuffing box

 

3

poppet

Components

4

handle

 

5

crank

 

6

link

 

7

cam arm

 

8

cylinder

 

9

nose seal

Seals

10

screw O-ring

 

11

stuffing box seal

 

12

crank seal

 

13

cylinder seal

 

14

gasket

All metallic parts not listed are stainless steel.

All non-metallic parts not listed are PTFE.

 

 

The D2C style couplers work with the DBA adapters for applications where automatic closure for the coupler is not desired. This coupler is suited to vapor recovery, suction pump line and applications where it is necessary to easily drain the hose or piping for clean out. It can also be used when product retention in hose or pipe is desired but damage from accidental spill from an open coupler is not a concern.
316 stainless steel body
304 stainless steel internal components
EZ Boss-Lock cam arms
stainless steel locking lever included
available with Buna, Viton�, Viton-B�, EPDM, PTFE encapsulated Silicone and PTFE encapsulated Viton� seals
used with poppeted adapter DBA series (page 13)

Size

Seal Material

Stainless Steel

1�"

Buna

D2C71-150

2"

 

D2C71-200

1�"

Viton�

D2C72-150

2"

 

D2C72-200

1�"

PTFE encapsulated

D2C73-150

2"

Silicone

D2C73-200

1�"

EPDM

D2C74-150

2"

 

D2C74-200

1�"

PTFE encapsulated Viton�

D2C77-150

2"

 

D2C77-200

1�"

Viton-B�

D2C79-150

2"

 

D2C79-200

 

 

 

API Bottom Rack Loading Fittings
Couplers


Dixon Bayco's API coupler uses a snap on connection where the coupling action is automatic upon contact with the API adapter. The coupler is completely modular so it can be built with various face seal combinations to be compatible with different alternative fuel, performance levels and applications. Two models are available: bonded nose seal and replaceable nose seal.
4" TTMA inlet mounting flange
5 cam design for easy alignment and tight connection
ball-end handle for easy, comfortable operation
no special tools needed for maintenance
shaft seals can be changed without removing coupler from loading arm
fully compliant with API RP1004:2003 specifications
fully interlocked collar can not be opened when connected and can not be disconnected when opened
one piece bonded nose seal ensures long life and cannot be washed out
optional replaceable nose seal for quick replacement without removal from loading arm

Material Specifications:
body: hard coated anodized AL 356 T6
shroud: hard coated anodized AL 356 T6 with stainless steel insert
link, shaft, pin and crank: hardened
17-4PH stainless steel
cam: CF8M stainless steel
poppet and bearing: ZA-12
seal options: Buna, Viton-B�, Viton� GFLT

Technical Specifications:
weight: 20 lbs.
maximum working pressure: 150 PSI
peak surge pressure: 350 PSI
operating temperature:
Viton� seals: -20�F to +400�F
Buna seals: -20�F to +250�F
maximum flow rate: 600 GPM
pressure drop: 3 to 4 PSI

API couplers

Seal Material

Bonded
Nose Seal #

Replaceable
Nose Seal #

Buna

5300

5,400

Viton-B�

5300B

5400B

Viton� GFLT

5300G

5400G

Chemical Compatibility
(Buna seals):
gasoline
diesel
10% ethanol
B2 biodiesel blends

Chemical Compatibility
(Viton-B� seals):
gasoline
diesel
jet fuel
avgas
100% ethanol
100% methanol
100% biodiesel
any blend of the above fluids

Bonded nose seal mode